At present, “green textile” has become a prominent theme in the development of the textile industry. Textile equipment that can improve resource utilization efficiency, reduce consumption, reduce costs, and effectively prevent and control pollution has broad prospects. Innovative, efficient, energy-saving, flexible, environmentally friendly, digital, and intelligent textile machinery have become the development trend of future textile equipment.
The world’s textile equipment is becoming intelligent as a whole
From a global perspective, fiber material processing equipment is developing towards large capacity and refinement; fiber product processing equipment is developing towards high speed, high quality, automation and continuity; dyeing and finishing equipment is developing towards water saving, energy saving and environmental protection; textile equipment as a whole Presenting light, mechatronics and intelligence. In terms of yarn forming, developed countries widely use easy-to-switch blowing and carding systems, large-capacity package systems, precise thickness and thickness interconnection systems, high-speed and widely applicable rotor spinning equipment and air-jet vortex spinning equipment, and efficient Automatic winding system, etc.; in terms of weaving, research on high-speed and efficient warping technology and sizing technology, and develop highly automated shuttleless looms; in the field of knitting, we focus on high gauge, multi-function, high speed, low maintenance and fully formed and other technical equipment are the development direction; in terms of dyeing and finishing processing, high-efficiency, low-consumption, and environmentally friendly dyeing and finishing equipment has become the development direction; in terms of nonwovens, nano-bicomponent fiber melt-blown nonwoven equipment is the development direction for the development of new bicomponent fibers and Broadening the application range of nonwovens provides the necessary conditions. Spunjet technology and equipment for spun-laid nonwovens have created a new generation of nonwovens with outstanding characteristics in terms of bulk, softness, drape, and tensile strength.
The equipment of 1/3 of my country’s textile enterprises has reached internationally advanced levels
my country’s key equipment for textile processes has made new breakthroughs, and the level of textile machinery design and manufacturing has continued to improve. The domestic market share of domestic textile machinery has reached more than 70%, and the equipment of one-third of textile enterprises above designated size has reached the international advanced level. The mechatronics of textile equipment has developed towards intelligence, modularization, networking, and systematization. Key devices for electromechanical integration of chemical fiber filament spinning, complete sets of large-capacity polyester staple fiber equipment, new blowing and carding machines, automatic winding machines and other cotton spinning production lines, electromechanical integrated air-jet and rapier looms to achieve mass production, some products have reached international standards Advanced level; spunbond, meltblown, spunlace nonwoven equipment and knitting equipment such as computer jacquard circular weft machines, computer automatic flat knitting machines, high-speed tricot machines, key technologies for digital warp knitting equipment, tufted carpet weaving Machine series complete equipment technology and key technologies for digital warp knitting equipment have been introduced to the market; printing and dyeing equipment with energy saving, water saving, and emission reduction potential has been developed. Domestic pre-treatment equipment and continuous dyeing equipment can already replace imported ones.
Among domestic textile equipment, traditional cotton, wool, linen, silk and other fiber processing equipment account for a large proportion, and industrial textile processing equipment needs to be vigorously developed. New high-end textile equipment such as differentiation, refinement, high speed, energy saving and functionalization still mainly relies on imports, such as more than 90% of high-end spinning and blowing combined machines, automatic winding machines, large chemical fiber complete sets of equipment, and wireless Shuttle looms, nonwoven equipment, etc. mainly rely on imports. The application of integration, modularization, automation and informatization in textile machinery design and manufacturing is not yet widespread.
In the future, the share of domestic equipment will increase to 70%
In the next 5 to 15 years, my country’s textile equipment will improve its independent innovation capabilities and create a famous textile machinery brand. Combining basic theoretical research with industrialization to enhance the independent innovation capabilities of textile equipment products. The market share of domestic equipment increased from 60% to 70%, and exports accounted for more than 30% of the output value during the same period. Continuously improve the technical level of products, narrow the gap with international advanced technology, further reduce the dependence on imports of equipment products, and more than 50% of textile equipment products originate from independent innovation and development. While improving the technical evaluation of textile machinery products and the number of product exports, we will strive to create 100 famous brand products.
Accelerate the development of various high-end textile equipment. Strengthen technical research on various aspects of the textile industry chain such as high-tech fibers, new industrial textiles, ecological dyeing and finishing technology, and upgrading of traditional textile processing technology, and accelerate the development of various high-tech fiber preparation technologies and equipment, and industrial textile processing technology and equipment , green and environmentally friendly dyeing and finishing technology and equipment, and promote the upgrading of traditional textile machinery to high performance and high quality.
Apply new technologies to optimize product structure. Promote new technologies, new processes, and new materials, increase the research and development of industrial textile equipment and energy-saving products, accelerate the widespread application of energy-saving and emission reduction technologies in textile machinery manufacturing, and reduce the emission of major pollutants in the manufacturing process by 10%. Material utilization rate increased from 80% to 85%. The structure of textile machinery products has been optimized, and the market share of industrial textiles has increased year by year.
Improve the level of textile machinery manufacturing equipment, technology and informatization. The numerical control rate of textile machinery industrial equipment has reached more than 10%, among which the rate of key key enterprises has reached 15% to 20%. CAD, CAM, CAPP, and PDM technologies are widely used in textile machinery enterprises. Key key enterprises have established CNC machine tool network management systems, and most enterprises have implemented ERP network informatization. The finishing process capability index of key parts and new special parts of major textile machinery products reaches 1~1.25.
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