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Analysis of causes of color difference in textile fabrics



Various fabrics have different fiber compositions, different dye types and process equipment used for dyeing, different requirements and characteristics in dyeing and finishing, an…

Various fabrics have different fiber compositions, different dye types and process equipment used for dyeing, different requirements and characteristics in dyeing and finishing, and different causes and manifestations of defects. There are various color differences in appearance, but the main reasons are as follows: (1) The dye is unevenly distributed on the fabric in the early stage: If the dye is unevenly distributed in various parts of the fabric before fixing, it will definitely appear after fixing. Create color difference. The main reasons for this phenomenon are: ① Fabric factors: Due to different fiber properties or pre-treatment, cooking, and bleaching, the uniformity of silk is not enough, and the air permeability of semi-finished products before dyeing is uneven, resulting in differences in the degree of dye absorption; ② Liquid absorption coefficient ; Due to mechanical structure reasons or improper operation, the liquid carrying rate of each part of the fabric is inconsistent, resulting in color difference; ③ Pre-baking factors: When pre-baking after pad dyeing, the dye will migrate to varying degrees due to the inconsistent drying speed and drying degree. , resulting in uneven distribution of dye on the fabric. (2) The degree of dye fixation on the fabric is different: the initial distribution of the dye on the fabric is uniform, but during the fixation process, if the conditions are not operated properly, the dye in some parts of the fabric will not be able to fully function. Fixed, removed during post-processing soaping, resulting in color difference. (3) Dye color change: This difference is due to certain reasons that cause the color change of certain dyes on the fabric. Generally there are three reasons: ① Factors before dyeing: uneven whiteness of semi-finished products or large differences in PH value, which can easily cause color difference after dyeing; ② Coloring factors: such as the hot melt temperature of disperse dyes being too high, making some dyes dim; Excessive reduction of vat dyes can also cause color difference; ③ Post-dyeing factors: During the post-finishing process, such as resin post-finishing, high-temperature tentering and differences in pH value on the fabric, etc., all will lead to varying degrees of changes in dye color; ④ Soap Wash: If you don’t soap enough, your hair will be under-colored and the color won’t be accurate. Taizhou Textile Co., Ltd. was established in 2001 and is located in Taizhou City, Zhejiang Province. It is a manufacturer specializing in the production of various specifications of recycled polyester fabrics. Products are widely used in bags, beach chairs, tents, umbrellas and camping beds, clothing, decoration and other fields. The company has a factory building of 15,000 square meters and more than 100 employees. There are more than 150 types of looms, 5 texturing machines, and 2 PVC and PU production lines. There are also several supporting factories with a daily production capacity of 150,000 meters. In addition to its headquarters in Taizhou, Zhejiang, it has two branches in Yiwu and Guangzhou.

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